Paint Technology 4.0: increased efficiency and also substantial fault reduction

ABB Capacity ™ for Paint is a remedy portfolio for automating as well as digitizing paint modern technology as well as paint lines. It enables automobile manufacturers to control the painting procedure in numerous ways.
Today’s automobile manufacturing is defined by short item life process along with a wide variety of models and versions, which are manufactured on usual assembly line with a high degree of modification. Body painting is one of the essential processes in the automotive industry to have a direct impact on the external look of an automobile. Vehicle manufacturers attach great value to the top quality of the end product, and also invest in the most modern paint lines for their factories.

Data evaluation for enhanced paint procedures
Within a paint cell with modern conveyor and process technology, special paint robotics tackle various paint tasks, such as the homogenization of the surface area and the subsequent application of topcoats and clear lacquers. An ideal interaction of all parts should be attained in order to acquire the best possible paint result. The variety of various body versions and shades also involves new requirements for paint systems: intelligent programs can, for instance, established the specific paint criteria for the atomizer’s plan, which is identified by the shade, the vehicle model as well as the manufacturing facility.

By monitoring and also assessing the information from manufacturing processes and also equipment, vehicle manufacturers can now make their paint systems even more efficiently as well as thus enhance efficiency. ABB supports its clients with its modern technology and its ABB Ability for Paint electronic profile, which allows them to enhance their paint processes, lower product and power intake, as well as enhance the end results of the painting process. The range of solutions belongs to the whole cross-industry electronic knowledge falling under the umbrella of ABB Capacity ™. This includes an open, interoperable cloud system that attaches gadgets, systems, remedies, and also solutions in order to raise performance, performance, performance and also protection throughout the operational life process. ABB Capability ™ innovation product or services are used in a vast array of markets, aiding to develop substantial included worth through digitalization and also closed-loop options.

With ABB Ability for Paint, companies will achieve a first-run price of virtually 100 percent with continuous availability thanks to early fault discovery.
Versatile machining methods as required.
Depending upon the type of core, Inacore resorts to three optional handling approaches after elimination: In the very first version, the IRB 6700 areas the cores on the deburring table on core certain assistance pallets. There, the IRB 1200 relocates the splitting aircraft with a steel needle for deburring. The IRB 6700 after that picks up the cores once again and puts them on the elimination shuttle. The shuttle bus takes the cores out of the security area of the cell and also provides them to the operator for getting rid of into the core racks and for hands-on aesthetic evaluation. In the second operating setting, ideal for straightforward core shapes, the elimination robot eliminates the cores under a chain area for deburring. The cores are then transferred on the removal shuttle. In the third version, the IRB 6700 eliminates the cores from the core box as well as positions them straight on the elimination shuttle without an intermediate deburring step.

MultiMove minimizes room demands as well as prices.
The IRB 1200 controls Inacore with MultiMove. “We will certainly never operate the two deburring robots per cell individually, so this configuration was the obvious choice,” says Rudolf Wintgens. “In production, every cubic centimeter of space matters. Due to the fact that we only need one robot control device in the MultiMove, we decrease space requirements as well as costs”.

Paint Innovation 4.0 optimization.
Pioneer appreciates integrity.
Andreas Mössner, Handling Director of Inacore and Laempe Mössner Sinto, discusses: “We value the reliability of the ABB robots in extreme environments and also the great versatility of the programming, especially during deburring. On top of that, ABB was able to score with our various other demands as well as also with the price.” The firms behind Inacore have considerable experience with robots for core production and also spreading; Laempe as well as Scheuchl apply ABB robots for customers worldwide. Laempe is a leader in the automation of sand core manufacturing making use of robotics. Along with ABB, Laempe mounted the very first robotic in a core-making application back in 1996.

Laempe is an ABB Authorized Value Provider. For many years, Scheuchl has relied upon robots for spreading manufacturing as well as raw spreading machining. During the brand-new installment for Inacore, the assembly team and the developers from Laempe and Scheuchl gave all services for the application of the ABB robotics.

An economically practical solution.
Inacore believe that automation services with robots are the most effective technique to produce with high reproducibility as well as top quality. “We achieve shorter cycle times and lower personnel requirements and also can therefore reduce prices,” states Dr. Udo Dinglreiter, Taking Care Of Director of Inacore as well as Scheuchl. “From a service point of view, ABB robotics are preferred for their reduced total and also execution prices. In addition, the robot alleviates staff members of physically hefty, repetitive and also unsafe jobs, therefore raising work safety”.

This is how technology is used for making colors like chalk colors (χρωματα κιμωλιας) or acrylic colours (ακρυλικα χρωματα).